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CASE STUDY: LPG STORAGE BATTERY FIRE PROTECTION

Mark West Energy Liberty Location
Looking for alternate fuel sources that may supplement our current appetite for crude imports, shale exploration holds great promise in the US.

The Mark West Energy company, located in Houston, PA near Washington, PA has had success in its recent efforts in the exploration and extraction of gas from the Marcellus Shale vein which runs from the northeast southerly through the nation to Corpus Christi, TX.

The facility was planning to expand an LPG storage area adjacent to its process refining operations as EPA intervened to require they install fire response capabilities to protect the existing storage area before moving forward with the expansion. With a drop-dead date of August 30, Mark West turned to Williams Fire & Hazard Control for a solution.

Following initial visit for site assessment, Chauncey Naylor and the team of Williams engineers proposed a modular water management and delivery system based on response calculations tailored to address the risk load of the current storage battery.

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“The primary objective for the system was to knock down flames and or vapors emitting from the storage area and contain a localized fire event from spreading beyond the battery limits”, says Chauncey Naylor — 20 year veteran with Williams Fire & Hazard Control. “In the event of a fire involving the LPG vessels we Mark West needed a system that would automatically trigger to mitigate an event and allow follow on responders to move in safely to assess the incident for additional response applications as necessary.”

Positioned near the facility’s process area the at risk assets were the process operations and of course personnel who are working on shift.

Our first challenge on developing the system was th lack of water access for the area.

The solution initially took shape around the facility’s plan to build a 1 million gallon tank which was cut back to ½ million gallon tank due to timeline demands. As an intermediate solution, we recommended a series of 26 FRACT tanks that would tie into a 24” manifold to source our system with water equal to the calculated response duration.

Following the tie in to the manifold, water was moved by a Williams Fire & Hazard Control transportable DependaPower 4,000 gpm pump. The pump maintained pressure and flow to move water approximately 1,500 feet down and up to a “drop manifold” which split the 4,000 gpm firewater source equally to 4 Screaming Eagle moveable monitor stations positioned strategically in and around the tank battery.

“The system worked flawlessly”, Chauncey says. “Our 12” TAIGA hose provided a zero friction loss water main that allowed us to overcome 100 feet in elevation with only 3 pounds of pressure drop at the end of line device!”

Covering two rows of propane bullets the Screaming Eagles were positioned at the upwind corners of each row. With a nozzle height at 7’, the Screaming Eagle is a moveable monitor station that offers an elevated attack position that we have used in congested process area. These units were ideal for this application to throw water up and over the tanks without the additional investment and time to install ring mains and fixed stand pipe throughout the area. We added a throw down Daspit to each station for addressing the ground level flammable range.

Williams Fire & Hazard Control mounted the Chemguard automatic hydraulic powered oscillating monitor on each Screaming Eagle. When we tested the system days prior to the deadline, all the equipment performed flawlessly and the EPA inspectors were very pleased — as of course were Mark West management personnel.

 

STUDY HALL: Shale Fracturing

Hydraulic Fracturing ProcessThis half century-old technology is used in oil and natural gas production and allows trapped oil or natural gas to move freely from rock pores to a producing well that can bring the oil or gas to the surface.

In order to improve or maximize the flow of fluids many pre-existing fractures and flow, pathways within the well are connected in the reservoir rock with a larger fracture. This larger, man-made fracture starts at the well and extends several hundred feet out into the reservoir rock.
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  1. 1. A fluid is pumped down the well at a high pressure for a short period of time (hours) to create the hydraulic fracture. The high pressure fluid is usually water with specialty high-viscosity fluid additives.
  2. 2. A propping agent, usually sand carried by the high-viscosity additives, is pumped into the fractures to keep them from closing when the pumping pressure is released.
  3. 3. The high-viscosity fl uid becomes a lower viscosity fluid after a short period of time.
  4. 4. The injected water and the now low-viscosity fluids travel back through the man-made fracture to the well and up to the surface.

ILLUSTRATIONS & VIDEOS

  • Hydraulic Fracturing Animation


    Visit this great industrial animation page by "Energy In Depth" offering illustrations on vital components and functions of the typical exploration rig. The page also includes a video overview.


    VISIT SITE

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Williams Fire & Hazard Control delivers a modular system solution that negates pressure loss, offers intermediate large volume water solutions, protects LPG battery with automatic hydraulic powered oscillating monitor flow, and by satisfying EPA regulations and oversight keeps the client's capital expansion project on track!

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REFERENCE LIBRARY

As the U.S. flirts with new forms of energy seeking "quasi-energy independence" age old technigues of hydraulic fracturing are being applied to prehistoric shale deposits found deep beneath the earth. We have included documents here authored by the IOGCC for reference regarding questions and technical aspects of the practice of unlocking gas and crude reserves trapped within these geologic reservoirs.

The Interstate Oil and Gas Compact Commission is a multi-state government agency that champions the conservation and efficient recovery of domestic oil and natural gas resources while protecting health, safety and the environment. Established in 1935, it is the oldest, largest and most effective interstate compact in the nation.

The Interstate Oil and Gas Compact Commission (IOGCC) represents the governors of 37 states — 30 member and seven associate states — that produce virtually all the domestic oil and natural gas. Seven international affiliates have been accepted into the organization, giving the IOGCC a voice in global energy affairs.

The organization’s mission is to champion the conservation and efficient recovery of domestic oil and natural gas resources while protecting health, safety and the environment.

Hydraulic Fracturing Overview

Hydraulic Fracturing: Facts & Fictions

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